WE BUILD YOUR BREWERY!

WE BUILD YOUR BREWERY!

brewhouse | fermentation and storage | accessories

Brewhouse

We manufacture and supply brewhouses that vary in size from 300 to 5.000 litres beer per brew. All our brewery equipment is suitable for brewpubs, restaurants, craft breweries and beer production. FLECKS brewery systems are turn-key and consist of malt mill, heating, controls and installation, training and beer recipes.

Our brewhouses enable you to produce outstanding and full-bodied beers, through the unique FLECKS brewhouse technology based on the calandria system. Beginners will find it easy to brew with this fairly automated equipment. Furthermore FLECKS online assistance and expansion support for your growing business are included in our all-round service.

Design

A FLECKS BRAUHAUS is unique in its appearance and has high recognition value worldwide:

  • Brewhouses consist of three to four vessels
  • Unique appearance through exceptional presentation of the brewing technology within the equipment (piping, valves, motors, pumps) in an attractive design
  • We offer flexible arrangement of each component, tailored to your individual needs and demands.
TECHNOLOGY

FLECKS own calandria mashing system based on super-heated water (104°C)

SEMIAUTOMATIC BREWING
  • We produce affordable brewing systems that are easy to operate, yet still assure highest quality.

  • FLECKS brewing software is also suitable for beginners.

     

  • Our Breweries operate with a perfect degree of standard automation.

FULLY AUTOMATED BREWING
  • Professional PLC-Automation/SIMATIC, S7

  • FLECKS Braumanager brewing software

  • Money and time saving

  • Increased capacity

  • Highest quality y
brewery capacities

Starter-brewery

  • BH 300 (3 HL)
  • BH 500 (5 HL)

 

Professional middle sized brewery

  • BH 1000 (10 HL)
  • BH 1500 (15 HL)

 

High capacity craft brewery

  • BH 2000 (20 HL)
  • BH 4000 (40 HL)

FLECKS brewhouses consist of:

  • 1 mash tun = brew cettle = whirlpool
  • 1 lauter tun
  • 1 calandria/external heat exchanger (no steam needed)
  • 1 hot liquor tank
  • Wort cooler/plate heat exchanger (2-steps)
  • Cleaning: internal CIP
  • Piping
  • Control panel
  • Central control cabinet
  • Mash- and hot water pumps
  • Malt mill

FERMENTING AND STORAGE

Completely equipped fermenting and storage tanks with cooling jackets, insulations, cooling system and automation of temperature and pressure. Our brewhouses are available in various attractive designs such as UNI tanks, CCT, horizontal tanks, BBT and serving tanks.

Each FLECKS fermenting and storage tank is completely manufactured from stainless steel, operable up to 3 bar pressure and comes with CE certification, PU-insulation, cooling jackets, cleaning nozzles and a safety unit. All tanks can be operated individually for different beers.

 

FLECKS offers two different fermenting systems

  • One-tank system: CCT (cylindroconical tanks) with tank sizes from 10 HL to 100 HL

  • Traditional two-tank-combination: unpressurized primary fermenting tanks and horizontal secondary and storage tanks

 

We have two kinds of controls

  • Semi-automated: temperature control for each tank according to fermenting recipe

  • Fully automated: temperature control and pressure control for each tank, programmed recipe

Cooling

  • Ice water/Glycol-cooling systems through buffer tanks from 300 up to 650 litres

  • Ice builder, staring from 1000 kg ice

fermenters

Fermenter
vertical, pressureless

  • 700 litres
  • 1400 litres
  • 2400 litres

 

Storage tank
horizontal, up to 3 bar

  • 650 litres
  • 1100 litres
  • 2200 litres

 

CCT (cylindroconical tank)
vertical, 60° conus, 2 cooling zones

  • 1300 litres (13 HL) One mannhole

  • 2500 litres (25 HL) One mannhole

  • 5000 litres (50 HL) Two mannholes

  • 10000 litres (100 HL) Two mannholes

 

Beer serving tank
horizontal, upto 3 bar, inliner operation

  • 650 litres 
  • 1100 litres

Options

FLECKS offers lot of additional equipment to supplement your beer production:

  • Hybrid heating system

  • Upgrade from a semi to a fully automated system

  • Automatic milling and mash-in

  • Spent grain pump

  • Bottle filler

  • KEG-cleaning and filling

  • Automatic CIP plant

  • Yeast propagation system

  • Pasteurization unit

ACCESSORIES FOR BREWING

Integration of alternative heating methods
(Hybrid-heating)
We offer a technical integration of hot water from an existing buffer tank which can be heated by solar power, wood-pellets/chips, district-heating,  geothermal energy, gas or oil, in combination with electrical heating. Through these hybrid heating systems we strive to minimize energy costs and maximize sustainability.

Upgrade to full automation
Each FLECKS brew plant originally installed in semi automation can be easily upgraded to a fully automated system in order to save time and money, increase comfort and capacity and secure quality to a maximum extent.

Automatic mash-in
This system consists of a malt hopper, a malt mill, a spiral conveyor, transport pipes and a feeding valve that leads into the brew kettle.

Spent grain pump
The pump allows a comfortable removal of spent grain in lauter tuns and furthermore leads it into transport container.

Bottle filler
A small semi-automatic bottle filler system comes in handy when you want to increase your production for commercial purposes. The filler comes complete with counter pressure with four or eight heads and is able to fill 100 to 200 bottles per hour.

KEG-cleaning
This system enables the automatic cleaning of barrels (5 to 50 litres) through water, air, a hot chemical cleaning agent and CO2, ready for filling. The automatic process cleanses 12 to 15 KEGs per hour.

Automatic CIP-system
This is a fully automated system for cleaning all beer tanks, consisting of two chambers of 300 litres that can hold two chemical solutions, two pumps and integrate the brewery's full automation..

Yeast Propagation
Semi-automatic Plant for brewing yeast propagation and storing with a capacity of 99 litres. The system consists of heating, cooling, pressure control and sterile aeration.

Pasteurization unit
Semi-automatic plant to pasteurize beer before bottling/kegging. The system processes 500 litres of beer per hour.

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